FAMCU-1000-SINU-ONE Five Axis Machining Center (FAMCU-1000-SINU-ONE)

Electric spindle

Precision electric spindle configuration, spindle power optional 50KW, maximum speed optional 12000rpm.

 

C turntable

The C turntable adopts a large guide rail span and heavy-duty turntable special bearings, which are completely independently designed and manufactured, with zero backlash, long service life, and strong load-bearing capacity.

 

Processing area

Excellent proximity and visibility of the machining area enable quick and easy clamping of workpieces or tools, providing customers with comfortable operability.

 

Selection of high-precision transmission components

The entire series comes standard with high-precision ball screws and roller tracks, enabling the machine to achieve excellent rigidity and stability under high dynamic conditions.

 

Y-axis

The Y-axis adopts a three rail structure, which enables the linear motion of the axis to have high response speed and better vibration suppression ability.

 

T-shaped base
Adopting a T-shaped base structure, integral columns, and large cross-sectional crossbeams, the fuselage has extremely high rigidity.

Scope of work	X- / Y- / Z (mm)	1000/1250/1000
	B / C (°)	-15.5
	Maximum workpiece size (mm)	Φ 1000*900
	Maximum load-bearing capacity (even load)（kg)	1800
Fast moving speed	X/Y/Z(m/min)	48
	B / C (rpm/min)	35/12
Spindle parameters	Tool specification	HSK-A100 (Optional HSK-A63)
	Maximum speed (rpm)	10000/12000(Optional)
	Spindle power (kw)	40/25 (Optional)
	Torque（S1/S6）(N.m)	200/300 (Optional 130/100)
Tool magazine	T	40/60
Maximum length/weight of cutting tool	mm	400/15 (Optional 300/8)
Equipment weight	Kg	20000
Shape	mm	3250
Floor area (width x length)	Kw	5300x5200x3600

Famcu series 5-axis machining centers are equipped with Huazhong HNC-848Dİ-M 17-Inch 5-axis CNC system as standard, which enhances the machine's digital performance.

 

Basic Parameter	Features	Intelligent Function
17" color LCD screen (touch screen is optional)	High-speed high-precision control	Ibig data of CNC machine tool
Single panel version and upper-lower panel version are supported	5-simultaneously-axis control	Ibroken tool detection
Up to 9 feed axes and 4 spindles in each channel	5-axis auto calibration	Imachine health protection
9 simultaneously controlled axes at maximum (RTCP is not supported)	5-axis RTCP function	Itechnological process optimization
Typical matching machine tool: mill lathe combo, 5-axis maxhine, cam grinder	5-axis large circular interpolation	Iıntelligent tool life management
	Hyperbolic interpolation	Icloud service
	5-axis orientation control	Thermal error compensation
	Error compensation
	Direct drive
	Intelligent control
	Lathe-mill combination
	Multi-channel control
	Seamless integration of CAM software
	Touch screen is supported
	Backlash elimination for multiple motors

 

Bed Structure

• Adopt viaduct gantry frame structure, with excellent mechanical properties, high rigidity, symmetrical structure, good stability, excellent vibration resistance and thermal deformation resistance
• All cast structural parts are made of HT300 and QT600 cast iron with good shock resistance and damping effect.
• All castings are treated by high temperature tempering and aging treatment to eliminate internal stress, which ensures the high rigidity, high shock resistance and long-term stability of mechanical accuracy of the machine tool

Linear axis (X/Y/Z)

• X/Y/Z axis travel 1300/1250/1000mm
• Each linear feed shaft is made of precision roller line rail of Japan THK (or equivalent brand), automatic lubrication system, precision ball screw of Japan THK (or NSK) and servo motor, with good positioning accuracy and repeatability.

B-axis (swing axis)

• DD motor drive, no reverse clearance, no wear, good precision retention
• Equipped with high-precision absolute value time grating encoder, high accuracy of rotary positioning
• The minimum division unit can reach 0.001 °, and the repeated positioning accuracy can reach 5 "".
• The maximum swing range is greater than or equal to + 30 ~ -18 °

C-axis (turntable)

• Adopt turbine worm mechanical transmission, with large output torque and good precision retention.
• Equipped with Heidenhain high-precision absolute value circular grating, high rotary positioning accuracy
• The minimum division unit can reach 0.001 °, and the repeated positioning accuracy can reach 5 "".
• Equipped with Heidenhain position feedback device

Raster (X/Y/Z/)

• All axes are equipped with Heidenhain grating ruler. The linear axis grating ruler is equipped with compressed air dust-proof and water-vapor protection devices, which are combined with the numerical control system to form a full closed-loop control.

Electric spindle

• AIBIG high-performance electric spindle is equipped as standard, with a maximum speed of 15000 rpm and a maximum torque of 280 N. M.

Tool magazine

• Adopt chain type tool magazine, tool arm type tool change mode, compact structure, space saving, fast tool change (cutting time is 5 ~ 8 seconds)
• The capacity of the tool magazine is 40, the maximum tool diameter can reach φ125mm, the diameter of the zero empty tool can reach φ250mm, and the maximum tool weight can reach 25kg.
• The tool can be brought into position quickly and efficiently, while avoiding vibrations that adversely affect the milling process.

Automatic lubrication system

• Installed in the accessory box on the side of the machine tool
• Used to provide intermittent automatic lubrication for linear guide and ball screw
• The device is equipped with low level alarm function.

Water tank

• Cutting fluid storage position, placed at the side of the machine tool
• Standard oil-water separator for water tank
• Optional 30 bar central water outlet system
• Optional paper tape filtration system

Electric spindle cooling system

• The forced constant temperature cooling control is adopted for the electric spindle equipped on the machine tool to ensure that the spindle works at a constant temperature.
• Reduce the influence of spindle heating on the accuracy of machine tools and parts.

Electrical components

• The main electrical components and pneumatic components are imported or first-class brand products.
• The machine tool is equipped with circulating water cooling with large capacity and high power
• The center unit is used for cooling the spindle and the DD turntable motor to ensure the accuracy of the machine tool.

Tool setting instrument and probe (optional)

• It is equipped with automatic tool setting device, including Japanese Metron contact tool setting instrument and Renishaw contact tool setting instrument.
• It is equipped with Renishaw probe, including measuring head, infrared receiver and corresponding software, and has the functions of on-machine measurement and intelligent alignment of parts.

Software and functions

• Genuine CAM programming software is provided, with simulation processing capability
• With online detection programming software, it can carry out detection programming operation and data processing, and online detection has measurement error nephogram display function.

Control system part

• SIEMENS / HNC control system, five-axis linkage control, standard RTCP (tool tip follow) function

Electrical part

• Configure Ethernet interface, USB interface, CF card interface and DNC module
• Equipped with protection circuits such as filter and overvoltage protection device
• The electrical control cabinet is easy to maintain and provides drawings of electrical and electronic components in paper format

Name	Quantity	Brand	Remark
Numerical control system	1 set	HNC-848Dİ-M 17-Inch 5-axis CNC
Motor, drive	1 set	Hsv180 is the sero drive for HNC system
X/Y/Z axis screw rod	Three pairs	Japan THK	Or NSK
X/Y/Z axis rail	Seven pairs	Japan THK	Or NSK
Lead screw bearing	21	Japan NSK
Grating ruler	5 sets	HEIDENHAIN, Germany
Coupling	Three	Japan NBK	Or Mitsuki, Japan
Precision nut	8	YINSH, Taiwan
Electric spindle	1	AIBIG
B/C axis turntable	1 set	MEPRO/Dtron
Water Cooler	1 set	RUCOL / TONGFEI
Tool magazine	1 set	Deta / SANJET
Pneumatic components	1 set	Festo, Germany	Or SMC
Main electrical components	1 set	/	/
Lubrication system	1 set	HERG/ BAOTN
Air conditioner	1	TONGFEI
Contact tool setting instrument	1	METROL	Option configuration
Contact tool setting instrument	1	Renishaw	Option configuration
Laser tool setting instrument	1	Renishaw	Option configuration
Probe	1 set	Renishaw	Option configuration
Machine tool sheet metal	1 set	Full-cover outer protective sheet metal
3-color work light	1	/
LED work lights	1	/

Name	Quantity	Remark
High-speed high-torque electric spindles	1	10000 rpm (torque 550/770N.m)
The center of the spindle is out of the water	1 set	30 / 50 bar
Chain magazine	1 set	60T
Double Exchange Table	1 set	Φ1000*Φ1000
Contact tool setting instrument	1	METROL
Contact tool setting instrument	1	Renishaw
Laser tool setting instrument	1	Renishaw
Probe	1 set	Renishaw

File Name	Quantity	Remark
Packing list	1	Provide paper files only
Certificate of compliance	1	Provide paper files only
Accuracy inspection table	1	Provide paper files only
Operating instructions (mechanical and electrical parts)	1	Provide paper files only
CNC system operating instructions	1	Provide paper files only
Instructions for purchased parts	1	Provide paper files only
List of vulnerable spare parts	1	Provide paper files only
List of special maintenance tools	1	Provide paper files only

Use the part	Name	Capacity	Brand number	Recommended by the manufacturer	Remark
Water Cooler	Coolant	100L	DOWTHBRN*SR-1	Dowth Spindle Coolant	Use for 4000 hours, replace
Tool magazine ATC unit	Gearbox oil	5L	Mobil SHC629	Mobil	Fill when the oil level is lower than minimum level line
Lubrication pump	Lubrication by	4L	VG68#	Mobil	Fill when the oil level is lower than minimum level line

• Power supply: 400V ± 10%, 50 Hz ± 1%, three-phase AC (three-phase four-wire system)
• Ambient temperature: 18 ℃ ~ 25 
• Relative humidity: ≤ 80%, ensure that it is installed in a closed plant without exposure to wind and sun
• Noise of equipment in working state: < 70 dB (within one meter from the equipment);
• Air pressure source: the filtration precision of the air source is 100 μm, the inner diameter of the air pipe is 10 mm, the pressure is 6-8 KGF/cm2, and the air source is provided with a drying and filtering device;
• Requirements for equipment incoming cable, 25 mm2 power line (4-core) 5-6m

• The Buyer shall arrange 2-4 persons to go to the Seller's factory for 5-day equipment pre-acceptance and training, including programming and operation
• The geometric accuracy, rotation axis/linear axis positioning accuracy and repeated positioning accuracy of the machine tool shall be accepted according to the ex-factory Certificate of Conformity drafted by the Seller according to DIN, VDI/DGQ3441 and other standards. The acceptance shall be conducted in the place of the Seller, and the Seller shall notify the Buyer at that time, and the Buyer shall send a representative to the Seller to participate in the acceptance. The Seller shall provide the processing test piece, cutting tool, drawing and process, and the processing of the test piece may be included in the pre-acceptance. All measuring and inspecting instruments, instruments and meters of the Seller shall be within the calibration period. The Seller shall provide the first valid verification/calibration certificate above the provincial level, including the requirements for the equipment accuracy, instruments, meters and other test items (items that cannot be tested by the Company). Other acceptance items shall be accepted according to the acceptance standards in the technical agreement signed by both parties.
• Specimen of processing technology: the Buyer shall provide drawings and processing materials, provide drawings within one month after the contract is signed, provide specimens within three months, and accept them according to the technical conditions of the drawings.
• Provide equipment quality certificate, packing list and other documents.
• Pre-acceptance process: the pre-acceptance and training of the equipment shall be conducted in the Seller's factory. After the completion of the test and acceptance of the geometric accuracy and positioning/repeated positioning accuracy of the machine tool, the acceptance of the scope of supply, the qualified standard of the processing process test piece, the actual operation and programming training, etc. The goods can be delivered only after the pre-acceptance is qualified and both parties sign for approval;
• Upon completion of the above work, both parties shall sign the pre-acceptance report.

• Final acceptance standard: subject to the acceptance standard in the technical agreement signed by both parties. When the Seller arrives at the Buyer for installation and commissioning, the final acceptance shall be carried out according to the items in the Certificate of Conformity.
• During the final acceptance, the expenses of the Seller's technical personnel shall be borne by the Seller, and the training effect shall be that the Buyer's personnel can normally use the equipment. Later, if the customer has other special service requirements, the cost can be negotiated separately.
• Final acceptance process; 
• Counting of goods and documents: the Buyer and the Seller shall jointly open the box at the site and count the goods and documents according to the list;
• The Seller shall be responsible for the installation and commissioning of the equipment (the labor, quantity and instruments required for the installation and commissioning shall be provided by the Seller);
• Specimen for processing technology: the Buyer shall provide drawings and processing materials
• Acceptance of training items
• After the equipment commissioning is completed, the training mode of combining theory with practical operation shall be adopted, and the training shall be divided into two times of primary and advanced training;
• Primary training: train the operators for 10 days by combining theory with practical operation to ensure that two operators can operate the equipment and analyze and process data completely independently. Train the maintenance personnel for 2 days to ensure that they can analyze and troubleshoot common faults
• Advanced training: 2 months after the acceptance of the equipment, the Seller shall provide free training for 2 days for the operators at the Buyer's site, mainly focusing on practical operation, theory, equipment software and hardware problem answering and more targeted advanced application training.
• After the completion of the above work (training refers to the completion of primary training), both parties shall sign the final acceptance report.

• From the date of final acceptance of the machine tool, the Seller shall provide three guarantees for the product. The warranty period for the mechanical part is 1 year, and the warranty period for the electrical part is 2 years. The product shall be repaired free of charge during the warranty period, and the warranty period for the parts replaced during the warranty period shall be extended accordingly. (Except for damages and losses due to the Buyer's own reasons).
• It is specially pointed out that if the machine tool is not installed and debugged due to the Buyer's reasons within 15 months after the arrival of the Buyer, the warranty period will expire, and the Seller will no longer provide free installation, debugging and maintenance.
• During the warranty period of the equipment, if the machine tool has a fault, after receiving the user's information, if the cause of the fault and the treatment measures can be accurately judged, the reply shall be given immediately. If the reply cannot be given immediately, the reply shall be given within 24 hours. If the fault cannot be removed, the technicians shall be sent to the site within 48 hours to deal with it.
• After the expiration of the warranty period of the equipment, the Buyer shall be guaranteed to provide the Buyer with preferential spare parts supply, maintenance service and technical support for the equipment purchased by the Buyer.
• In case of quality problems due to equipment design or manufacturing defects during the warranty period, the warranty period shall be extended accordingly from the date when the equipment quality problems are solved.

• The Seller shall provide the packaging required for the goods, and the packaging shall be in accordance with the requirements of JB/T8356.1-96.
• The Seller shall transport the goods to the final destination, and bear the responsibility for the corrosion, damage and loss of the goods caused by improper packaging or other protective measures and the expenses incurred.

• Before delivery, the Seller shall provide the Buyer with the equipment foundation drawing and the requirements for the site and environment (such as ground bearing, indoor building preset requirements, machine position foundation requirements, applicable temperature, humidity, power supply standards, etc.), and the Buyer shall be responsible for the equipment foundation construction (including civil engineering and pit cover plate) and secondary grouting, and lead the equipment power supply to the master switch position;
• The Seller shall be responsible for the installation and commissioning of the equipment. Within 3 days after receiving the written notice from the Buyer, the Seller shall send the installation and commissioning personnel to the Buyer's site to start the installation and commissioning;
• Sizing blocks, special tools, instruments, etc. required for equipment installation and commissioning shall be provided by the Seller. The Buyer shall provide general tools, lifting equipment and other tools and equipment free of charge. The Buyer shall provide hydraulic oil and lubricating oil for machine tool commissioning.

• The Device does not install covert devices, modules or other malicious software.
• The equipment is not equipped with wireless data transmission modules such as Bluetooth, wireless, infrared and positioning modules or remote maintenance communication modules.